Explanation of valve knowledge
Classification:
Release Time:2021-03-15
阀门是流体管路的控制装置,其基本功能是接通或切断管路介质的流通,改变介质的流通,改变介质的流动方向,调节介质的压力和流量,保护管路的设备的正常运行。 工业用的阀门的大量应用是在瓦特发明蒸汽机之后,近二三十年来,由于石油、化工、 电站、冶金、船舶、核能、宇航等方面的需要,对阀门提出更高的要求,促使人们研究和生产高参数的阀门,其工作温度从超低温-269℃到高温1200℃,甚至高3430℃,工作压力从超真空1.33x10-8Mpa(1x10-1 ㎜ Hg)到超高压1460MPa,阀门通径从1mm 到600mm,甚至达到9750mm,阀门的材料从铸铁,碳素钢发展到钛及钛合金,高强度耐腐蚀钢等,阀门的驱动方式从手动发展到电动、气动、液动、程控、数控、遥控等。 随着现代工业的不断发展,阀门需求量不断增长,一个现代化的石油化工装置就需要上万只各式各样的阀门,阀门使用量大。开闭频繁,但往往由于制造、使用选型、维修不当,发生跑、冒、滴、漏现象,由此引起火焰、爆炸、中毒、烫伤事故,或者造成产品质量低劣,能耗提高,设备腐蚀,物耗提高,环境污染,甚至造成停产等事故,已屡见不鲜,因此人们希望获得高质量的阀门,同时也要求提高阀门的使用,维修水平,这时对从事阀门操作人员,维修人员以及工程技术人员,提出新的要求,除了要精心设计、合理选用、正确操作阀门之外,还要及时维护、修理阀门,使阀门的“跑、冒、滴、漏”及各类事故降到最低限度。 阀门的分类: 阀门的用途广泛,种类繁多,分类方法也比较多。总的可分两大类: 第一类自动阀门:依靠介质(液体、气体)本身的能力而自行动作的阀门。如止回阀、安全阀、调节阀、疏水阀、减压阀等。 第二类驱动阀门:借助手动、电动、液动、气动来操纵动作的阀门。如闸阀,截止阀、节流阀、蝶阀、球阀、旋塞阀等。 此外,阀门的分类还有以下几种方法: 一、按结构特征,根据关闭件相对于阀座移动的方向可分: 1. 截门形:关闭件沿着阀座中心移动。 2. 闸门形:关闭件沿着垂直阀座中心移动。 3. 旋塞和球形:关闭件是柱塞或球,围绕本身的中心线旋转。 4. 旋启形;关闭件围绕阀座外的轴旋转。 5. 碟形:关闭件的圆盘,围绕阀座内的轴旋转。 6. 滑阀形:关闭件在垂直于通道的方向滑动。 二、按用途,根据阀门的不同用途可分: 1. 开断用:用来接通或切断管路介质,如截止阀、闸阀、球阀、蝶阀等。 2. 止回用:用来防止介质倒流,如止回阀。 3. 调节用:用来调节介质的压力和流量,如调节阀、减压阀。 4. 分配用:用来改变介质流向、分配介质,如三通旋塞、分配阀、滑阀等。 5. 安全阀:在介质压力超过规定值时,用来排放多余的介质,保证管路系统及设 备安全,如安全阀、事故阀。 6. 他特殊用途:如疏水阀、放空阀、排污阀等。 三、按驱动方式,根据不同的驱动方式可分: 1. 手动:借助手轮、手柄、杠杆或链轮等,有人力驱动,传动较大力矩时,装有 蜗轮、齿轮等减速装置。 2. 电动:借助电机或其他电气装置来驱动。 3. 液动:借助(水、油)来驱动。 4. 气动;借助压缩空气来驱动。 四、按压力,根据阀门的公称压力可分: 1. 真空阀:绝对压力<0.1Mpa 即760mm 汞柱高的阀门,通常用mm 汞柱或mm 水柱表示压力。 2. 低压阀:公称压力PN≤1.6Mpa 的阀门(包括PN≤1.6MPa 的钢阀) 3. 中压阀:公称压力PN2.5—6.4MPa 的阀门。 4. 高压阀:公称压力PN10.0—80.0MPa 的阀门。 5. 超高压阀:公称压力PN≥100.0MPa 的阀门。 五、按介质的温度分,根据阀门工作时的介质温度可分: 1. 普通阀门:适用于介质温度-40℃~425℃的阀门。 2. 高温阀门:适用于介质温度425℃~600℃的阀门。 3. 耐热阀门:适用于介质温度600℃以上的阀门。 4. 低温阀门:适用于介质温度-40℃~ -150℃的阀门。 5. 超低温阀门:适用于介质温度-150℃以下的阀门。 六、按公称通径分,根据阀门的公称通径可分: 1. 小口径阀门:公称通径DN<40mm 的阀门。 2. 中口径阀门:公称通径DN50~300mm 的阀门。 3. 大口径阀门:公称通径DN350~1200mm 的阀门。 4. 特大口径阀门:公称通径DN≥1400mm 的阀门。 七、按与管道连接方式分,根据阀门与管道连接方式可分; 1. 法兰连接阀门:阀体带有法兰,与管道采用法兰连接的阀门。 2. 螺纹连接阀门:阀体带有内螺纹或外螺纹,与管道采用螺纹连接的阀门。 3. 焊接连接阀门:阀体带有焊口,与管道采用焊接连接的阀门。 4. 夹箍连接阀门:阀体上带有夹口,与管道采用夹箍连接的阀门。 5. 卡套连接阀门:采用卡套与管道连接的阀门。
The valve is the control device of the fluid pipeline. Its basic function is to connect or cut off the circulation of the pipeline medium, change the circulation of the medium, change the flow direction of the medium, adjust the pressure and flow of the medium, and protect the normal operation of the pipeline equipment.
The large number of applications of industrial valves is after Watt invented the steam engine. In the past two or three decades, due to petroleum, chemical,
The needs of power stations, metallurgy, ships, nuclear energy, aerospace and other aspects put forward higher requirements for valves, prompting people to research and produce valves with high parameters. Its working temperature ranges from ultra-low temperature -269 ℃ to high temperature 1200 ℃, even 3430 ℃, and its working pressure ranges from ultra-vacuum 1.33 x10-8Mpa(1x10-1㎜Hg) to ultra-high pressure 1460MPa, valve diameter from 1mm to 600mm, even up to 9750mm, valve materials from cast iron, carbon steel development to titanium and titanium alloy, high strength corrosion-resistant steel, valve driving mode from manual development to electric, pneumatic, hydraulic, program control, numerical control, remote control, etc.
With the continuous development of modern industry, the demand for valves is growing, and a modern petrochemical plant requires tens of thousands of various valves, and the use of valves is large. Frequent opening and closing, but often due to improper manufacturing, use, selection, maintenance, running, dripping, leakage phenomenon, resulting in flame, explosion, poisoning, scald accidents, or resulting in poor product quality, energy consumption, equipment corrosion, material consumption increase, environmental pollution, and even cause shutdown and other accidents, has been common, so people want to obtain high-quality valves, but also require to improve the use of valves, maintenance level, then engaged in valve operators, maintenance personnel and engineering and technical personnel, put forward new requirements, in addition to careful design, reasonable selection, correct operation of the valve, but also timely maintenance, repair of the valve, so that the valve "run, run, drip, leak" and all kinds of accidents to a minimum.
Classification of valves:
Valves are widely used, a wide variety of classification methods are also more. The total can be divided into two categories:
The first type of automatic valves: valves that rely on the ability of the medium (liquid, gas) to act on its own. Such as check valve, safety valve, regulating valve, trap, pressure reducing valve, etc.
The second type of drive valve: with manual, electric, hydraulic, pneumatic to manipulate the action of the valve. Such as gate valve, globe valve, throttle valve, butterfly valve, ball valve, plug valve, etc.
In addition, the classification of the valve has the following methods:
According to the structural characteristics, the 1. can be divided according to the direction of movement of the closing part relative to the valve seat:
1. Cut-off shape: the closing member moves along the center of the valve seat.
2. Gate shape: the closing member moves along the center of the vertical seat.
3. Cock and ball: The closing member is a plunger or ball that rotates around the center line of its own.
4. Swivel-opening shape; the closing member rotates around an axis outside the valve seat.
5. Disc: The disc of the closing piece that rotates around the axis in the valve seat.
6Slide valve shape: the closing member slides in the direction perpendicular to the channel.
2. by use, according to the different uses of the valve can be divided:
1Breaking use: used to connect or cut off the pipeline medium, such as stop valve, gate valve, ball valve, butterfly valve, etc.
2Non-return use: used to prevent the media back flow, such as check valve.
3Regulation: used to adjust the pressure and flow of the medium, such as regulating valve, pressure reducing valve.
4Distribution: used to change the flow direction of the medium and distribute the medium, such as three-way cock, distribution valve, slide valve, etc.
5. Safety valve: when the medium pressure exceeds the specified value, it is used to discharge excess medium to ensure the pipeline system and equipment.
Safety, such as safety valves, accident valves.
6He special purpose: such as trap, vent valve, drain valve, etc.
3. according to the driving mode, according to different driving mode can be divided:
1. Manual: With the help of handwheel, handle, lever or sprocket, etc., it is driven by manpower. When driving large torque, it is equipped
Worm gears, gears and other deceleration devices.
2· Electric: Driven by means of a motor or other electrical device.
3. Hydraulic: with the help of (water, oil) to drive.
4Pneumatic; driven by means of compressed air.
According to the 4. pressure, according to the nominal pressure of the valve can be divided:
1Vacuum valve: absolute pressure <0.1Mpa, that is, 760mm mercury high valve, usually mm mercury or mm
The water column indicates pressure.
2Low pressure valve: nominal pressure PN≤ 1.6Mpa valve (including PN≤ 1.6MPa steel valve)
3Medium pressure valve: valve with nominal pressure PN2.5-6.4MPa.
4High pressure valve: valve with nominal pressure PN10.0-80.0MPa.
5. Ultra-high pressure valve: valve with nominal pressure PN≥ 100.0MPa.
5. according to the temperature of the medium, according to the valve when the medium temperature can be divided:
1Ordinary valve: suitable for medium temperature -40 ℃ ~ 425 ℃ valve.
2High temperature valve: suitable for medium temperature 425 ℃ ~ 600 ℃ valve.
3Heat-resistant valve: suitable for medium temperature above 600 ℃ valve.
4Low temperature valve: suitable for medium temperature -40 ℃ ~ -150 ℃ valve.
5Ultra-low temperature valve: suitable for medium temperature -150 ℃ below the valve.
According to the nominal diameter of the 6., according to the nominal diameter of the valve can be divided:
1Small diameter valve: nominal diameter DN<40mm valve.
2Medium diameter valve: valve with nominal diameter DN50 ~ 300mm.
3Large diameter valve: nominal diameter DN350 ~ 1200mm valve.
4Extra-large diameter valves: valves with nominal diameter DN≥ 1400mm.
The 7. is divided according to the connection mode of the valve and the pipeline, and can be divided according to the connection mode of the valve and the pipeline;
1Flanged valve: valve body with flange, and pipe flange connection valve.
2Threaded connection valve: valve body with internal thread or external thread, and pipe using threaded connection valve.
3Welded connection valve: the valve body is provided with a welded joint, and the valve is connected with the pipeline by welding.
4Clamp connection valve: the valve body is provided with a clamp, and the pipe is connected by a clamp.
5Valve connected by ferrule: the valve connected by ferrule and pipeline.
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